Posts Tagged ‘Kit Building’

Winter project line ups

Now that fall is in full swing and most.....typo alert remove  "and most" (thanks to Gary at rework eliminator for Elecraft K2)and soon all the leaves will have dropped from the trees. The temps  already are starting to drop not yet to freezing but soon. So outdoor activities will be more limited as winter gets her firm grip on this QTH. 
Serial 7372 soon in the works
I find that radio conditions do improve in the winter months and there are some major CW contest to keep me busy on some of the weekends....but.....I don't know about my readers but I also like to have a few winter radio projects on the go. This winter's project is an ambitious one that satisfies my kit building hunger. I purchased another Eelecraft K2 kit, my first K2 kit was a blast to build. With this kit I want to take my time and very much enjoy the build. Another decision I made was to sell the rig once built and run through it's paces. I then can use those funds to put toward my next winters project. I try to keep what I call my well rounded approach to ham radio. This includes on air operating time for sure, reading my monthly ham radio
K6XX's kit for the K2
magazines, blogging and blog reading, interfacing computers with the hobby and of coarse kit building. I also wanted to add a CW tuning aid to my original Elecraft K2 and it just so happens that K6XX has a kit to add a CW tuning  indicator to the rig.  This kit has the dreaded SMD parts!!!! Now having said that I used to say that about kits that came with winding toroid's and that is not a big deal anymore. Below is a video of how the tuning light works.


Elecraft KX3 part 3 youtube assembly video

Well the KX3 is almost completed and this is the 3rd of a 4 part assembly video of the radio. In this YouTube video I go over the problems I had with the ATU installation, the roofing filter board issue and the battery holder oops I had and needed to correct before there was damage. The build is almost complete but have a look and either get excited about purchasing one or pick up some pointers before you do  your build.


Amateur Radio Kit Roundup – Updated

QRPme.com Lil' Squall Transceiver

QRPme.com Lil’ Squall Transceiver

Kit building appears to be on the rise again.  With so many people talking about it on the club’s repeater lately I decided to put together a good list of sources for kits that are currently available.  Many of these are for QRP operation, but a few are full-featured professional transceivers (Elecraft, DZ).  On the beginners side there are a few sources that stand out:  Hendricks has a great assortment of kits, including some SSB QRP equipment.  QRPme offers the inexpensive, easy-to-build tuna-can products, and I would like to make special mention of the Four State QRP Group NS-40 which has the coils etched right into the PC board!  What a great idea!  I’ve covered trasmitters, transceivers, and some receivers here.  Some accessories are mentioned in the source descriptions.
Revised 7/19/2012  Changes in Hendricks QRP Kits, YouKits, Genesis Radio, Tony Parks, and removed the coming soon designation on Heathkit.  Added Hans Summers.
Revised 10/22/2012  Changes in Hendricks, YouKits, Tony Parks, Small Wonder Labs, Wilderness Radio, and Four State QRP Group.  Removed Heathkit, Added HSC.   I didn’t check ALL of the prices, so don’t hold me to total accuracy in that department.
A new article by Kirk Kleinschmidt, NT0Z is linking to my Kit Roundup over at my blog FOFIO!  Thanks Kirk!
Enjoy, and feel free to email me any corrections, or additions.–Neil W2NDG 

-Hendricks QRP Kits http://www.qrpkits.com/
  • BitX20A/17A SSB Transceiver.  The BitX20A and BitX17A are complete SSB kits with board, all parts, digital display and custom powder coated and punched case that is based on the BitX20 that was designed by Ashlan Farhan.  Output is about 10 Watts.  $180.00 + S&H
  • PFR-3a 3-Band Portable Field Radio.  Bands : 40 meters, 30 meters and 20 meters. Tuning range: Full band coverage.  Mode: CW only.   $240.00 + S&H
  • NADC30/40 CW Transceiver.  Nearly All Discrete Component CW Transceiver for either 30m or 40m.  Tuning range ~ 60 kHz.  Power output: 3.5 watts.  Full Kit: $130.00 + S&H
  • Ft Tuthill 15 Meter CW Transceiver.   Two 60 KHz tuning ranges, ~ 21.000 – 21.060 and 21.075 – 21.135 MHz.  Power Output: 5 Watts.  Complete Kit (w/ case and digital dial) $130.00 + S&H
  • Ft Tuthill 160 Meter CW Transceiver.   Two 30 KHz tuning ranges, ~ 1800 – 1835 and 1830 – 1865 MHz.  Power Output: 5 Watts.  Complete Kit (w/ case and digital dial) $130.00 + S&H
  • –DISCONTINUED–Red Hot 40 Meter Transceiver.  A high performance QRP CW transceiver kit for the 40m band. It has been designed to operate well in the presence of large out-of-band (shortwave broadcast) and in-band (contest station just down the road) unwanted signals.  Frequency range is a (nominal) 70KHz segment of the CW end of 40m.  Output power 0 to 5 Watts nominal (7 Watts typical).  Full Kit: $250.00 + S&H
  • –DISCONTINUED–MMR-40 CW/SSB Transceiver.  The MMR-40 features both CW and SSB operation, the first rig kit in this price class to do so.  Transmitter power out: 6 watts CW/pep typical at 13.8V supply.  Typical tuning range: SSB: 7.280 to 7.150 MHz CW: 7.100 to 6.700 MHz.  Full Kit: $225.00 + S&H
  • –DISCONTINUED–TwoFer Plus CW Transmitter.  The TwoFer Plus is a simple transmitter that will be offered on 40, 30, and 20 meters. The kits come with crystals in the qrp region of the band. It will put out approximately 1 Watt using a 2N3053 transistor for the final. It has a crystal based VXO that will give about 1.5kHz on 40, and 3kHz on 20. It also has a built in T-R switch on the board that mutes the receiver during transmit. We have upgraded the kit with a custom prepunched case that was designed by Ken LoCasale, WA4MNT. The kit comes complete, with all parts, connectors, case, knobs, wire, and our usual commercial quality double sided, plated through, silkscreened solder masked board.  $35.00 + S&H
  • DCxxB Board Only Trasceiver Kit.  These radios are the next generation of the popular DC40 transceiver that was also designed by Steve Weber.  The kit will come with 1 crystal for the band specified. 7.040 for DC40, 10.120 for DC30, 14.060 for DC20.  Board-Only kit with decals: $30.00 + S&H
  • Weber Tri-Bander.  The Weber Tri-Bander can be built for any three of these bands: 80, 40, 30, 20, 17, or 15.  5 Watts out on all bands at 13.8 VDC.  Built in Iambic keyer with 5 to 40 wpm code speed.  DDS VFO for rock steady stability with 50 Hz and 200 Hz tuning rates.  Many more features!  $200 + S&H
  • Scout Regen Receiver.  A simple 2 band regenerative radio receiver that is capable of receiving signals from 3.5 to 11 MHz.  A complete kit with L shaped aluminum chassis, quality doublesided silkscreened soldermasked board, all parts, hookup wire, board mounted battery holder.  This kit is ideal for the first time builder.  $50.00 + S&H
  • –NEW– SMK-2 40m Surface Mount CW Transceiver.  The SMK-2 is a fully functional surface mount component 40 meter transceiver. It has an independently tuned transmitter and direct conversion receiver. Full break-in TX with sidetone, and a modest 350mW output. The crystal VXO on receiver allow about 3 kHz+ tuning range on the crystal frequency. It was originally conceived as the SMK-1, a platform to teach SMT construction techniques.  Transceiver Kit: $40.00 + S&H, Optional switched crystal board: $10.00 + S&H
-YouKits  http://youkits.com/.  YouKits also has the well-known HB-1B QRP rig (assembled) and some accessories.
  • –DISCONTINUED– TJ2A 2 Band SSB / CW Handheld Transceiver.  Can be set to operate on 2 bands from 160m – 10m.  Output power 3.5 – 4 Watts.  Rechargeable.  Many band combinations available.  $169.00 + S&H
  • TJ4A 4 Band Backpack HF Trasceiver.  Available in 2 TX models: 80,40,20,15, or 40,20,15,10.  New general coverage receiver capability.  20 Watts output (adjustable), SSB, CW, AM.  Full Kit: $399.00 + S&H
  • –NEW– TT1A 2 Band CW Tube Transmitter Kit.  This is a 2-tube 4-watt transmitter kit.  Comes with crystals for 40 and 20 meters, but can operate from 60 to 20 meters with different crystals.  Power supply kit coming soon, as well as custom case.  $129 + S&H
  • MFJ-8100K World Band SWL Receiver Kit.  Regenerative general coverage receiver covering 3.51 – 4.31 MHz, 5.95 – 7.40 MHz, 9.56 – 12.05 MHz, 13.21 – 16.4 MHz, and 17.6-22 MHz.  $79.95 + S&H
  • MFJ-93xxK QRP Cub Transceiver Kits.  QRP Transceiver available in 80, 40, 30, 20, 17, or 15.  Output 2 Watts (except 1 Watt on 17 and 15).
  • Too many kits to list here.  They sell several different Transmitter, Receiver, and Transceiver kits, as well as shortwave converters for the car.  A couple of the items seem to be kit versions of MFJ products.
-Ramsey Electronics.    http://www.ramseyelectronics.com/
  • Similar assortment to Vectronics above, with several transmitter, transceiver and receiver projects.
-Genesis Radio (Australia).  http://www.genesisradio.com.au/order.html not all kits are available. Many are listed as sold out, but I assume will become available again. Prices are in Australian dollars.  This is the only one currently available:
  • G11 5 band SDR Transceiver Kit.  Power output 10 W. SMT components factory pre-assembled, buyer to assemble only large through hole components. Price in AUS$: $299.00 + S&H
  • –LIMITED AVAILABILITY–G59 All Mode 160-6M SDR transceiver kit.  The G59 is an all-mode 160-6m SDR transceiver with 10mW of output power. The output is boosted to 10W with the GPA10 linear amplifier.  Genesis kits are produced in batches of 50 units at a time. Current demand for the G59 is much greater than our production capability.  The best way to get a hold of a Genesis kit is to subscribe to our GenesisRadio Yahoo group and watch for announcements.  G59: $349.00 + S&H, GPA10: $129.00 + S&H
-Tony Parks, KB9YIG.  fivedash.com/  Tony seems to have partnered up with someone to get kits out faster.  The new website lists 4 kits available currently.
  • SoftRock RX Ensemble II Receiver Kit.  The SoftRock RX Ensemble II Receiver Kit includes the components for building the kit for LF, 180kHz through 3.0 MHz, operation or for HF, 1.8 MHz through 30 MHz.  $67.00
  • SoftRock Lite II Combined Receiver Kit.  The SoftRock Lite II kit now includes the components to build it for one of the following bands: 160m, 80m, 40m, 30m or 20m. This replaces prior Lite II kits that were set to a specific band when ordered. The SoftRock Lite II provides a simple to build SDR receiver with a fixed center frequency to be used with a sound card that can sample at 96 kHz, providing band coverage from 48 KHz below the center frequency to 48 KHz above the center frequency.  $21.00
  • SoftRock RXTX Ensemble Transceiver Kit.  The SoftRock RXTX Ensemble Transceiver Kit provides a 1 watt SDR transceiver that can be built for one of the following four band groups: 160m, 80m/40m, 30m/20m/17m or 15m/12m/10m.  $89.00
  • SoftRock 6m/4m/2m RX Ensemble Receiver Kit.  The SoftRock 6m/4m/2m RX Ensemble Receiver Kit may be built from the parts included in the kit for one of the three VHF frequency ranges.  $68.00
-Ten-Tec.  http://www.tentec.com/categories/Products-by-Area-of-Interest/Kit-Building/  Ten-Tec has 8 Radio kits available.
  • QRP Transceiver Kits (20,30,40, or 80 meters).  3 watts power output.  covers a 50 kHz segment determined by you at the time of construction.  With pre-labeled and painted case.  $124.00 + S&H
  • 9 Band Regenerative Receiver.  1.760 – 1.990 MHz, 3.3 – 4.150 MHz, 5.5 – 6.9 MHz, 6.9 – 8.5 MHz, 8.5 – 11 MHz, 10.1 – 13.2 MHz, 12.5 – 16 MHz, 14.7 – 18.5 MHz, 18.5 – 21.5 MHz  Integrated audio amp IC for clean robust audio from internal speaker or headphones.  includes parts, circuit board, assembly manual, battery holder, speaker, complete enclosure, and knobs.  $93.00 + S&H
  • 4 Band Regenerative Receiver.  5.9 – 6.4 Mhz, 6.9 – 7.4 Mhz, 8.5 – 10.2 Mhz, 11.5 – 16.5 Mhz.  Comes with finished front panel. No knobs or case.  $41.95 + S&H
  • Digital Readout Superhet Receiver.  100 Khz to 20 Mhz coverage.  This is the radio that Jay, KC2YSK built and wrote about in the Log previously.  Several option available to improve performance from 3rd parties.  $205.00 + S&H
  • Any Band Direct Conversion Receiver Kit.  Includes all of the parts and instructions to let you build the receiver (or change it to) ANY band of your choice (160, 80, 75, 40, 30, 20, 17, 15, 12 or 10 meters).  $39.00 + S&H
  • K3 Modular Kit.  The K3 is Elecraft’s top of the line.  Available in 10 and 100 watt versions and with a multitude of options.  The modular kit comes with mostly pre-assembled boards that need to be plugged in.  The K3 kit starts at $1549.95 and increases depending on what options you choose.
  • KX3 Modular Kit.  The KX3 is Elecraft’s newest transceiver.  Similar to the K3 in features, but in a compact portable package.  This is a modular kit like the K3 that requires you to assemble the pre-soldered boards.  Many options available.  Starts at $899.95
  • K2 Kit.  The K2 is available only as a full kit.  This is not a modular kit like the two above, but a full kit for the advanced kit builder.  The K2 is a full-featured transceiver available in 10 and 100 watt versions, and with many options.  Basic kit starts at $739.95
  • K1 Kit.  The K1 is a small portable CW transceiver available as either a 2 or 4 band rig.  You choose which bands you want at the end of the kit build.  Adjustable output from 0 to 5 watts.  The 2 band model starts at $299.95
  • KX1 Kit.  The KX1 is an ultra-portable CW transceiver.  Available with 2 bands in the basic model, and upgradeable to 4.  ! to 4 watt output.  Starting at $299.95
  • Hamtronics offers a variety of VHF and UHF receiver and exciter kits as well as many other interesting items.
  • Emtech is currently out of stock on their NW-series radios.  Check back.  In the meantime, they have the excellent ZM-2 QRP tuner kit.\
-JUMA.  http://www.jumaradio.com/juma/  All prices are in EUROS €
  • Series one kits.  Three kits available.  All DDS controlled, covering 80, and 40 meters.  RX1 Receiver, 74.80€,   TX1 Transmitter, 80.33€,  and TRX1 Transceiver, 169.00€.\
  • Series two kits.  Two kits available.  Both are high dynamic range, 10W output, SSB and CW transceiver kits, using quadrature sampling techniques for demodulation and modulation with low noise phasing. VFO is DDS controlled for a good frequency stability.  TRX2 2-band model (80 and 40) 395.00€, and TRX2A 80 thru 10 model with general coverage receiver, 499.00€
-North Country Radio.  http://www.northcountryradio.com/index.htm  NCR is a source for many amateur related kits.  Too much to list here, but they have several ATV related items.

-Radio Adventures Company.  http://www.radioadv.com/
  • R1 Code Practice Receiver.  High quality fixed frequency CW receivers designed for simple operation. Standard models are available for W1AW frequencies in the 80, 40 and 20 meter bands.  $29.95 + S&H
-Small Wonder Labs.  http://www.smallwonderlabs.com/
  • Rock Mite CW Transceiver.  The Rock-Mite is a crystal-controlled direct-conversion transceiver available for 80M, 40M, 30M or 20M.  $29 + S&H  some accessories available.
  • –Discontinued– The Retro 75.  This is a nostalgic kit.  A crystal controlled AM Transceiver with 2 watts carrier, 8 watts peak.  $69 + S&H
  • –OUT OF STOCK– Simple Superhet Receiver (SST).  The SST is an optimized, superhet rig with an extremely low parts count . This may be the easiest to build superhet ever, and it comes with a miniature custom enclosure.  2 Watts output.  $90 + S&H
  • Nor Cal 40a.  The revision B NorCal 40A is a third-generation 40-meter QRP transceiver kit, designed by Wayne Burdick, N6KR. The rig covers any 40KHz portion of the CW band, with a very stable VFO operating in the 2MHz range. The receiver is a superhet with crystal filter, AGC, and RIT.  3 Watts output.  $145 + S&H
  • –OUT OF STOCK– Sierra.  The Sierra is the only compact, low-current, multiband transceiver kit available. Designed by N6KR and extensively field-tested by the NorCal QRP Club, the Sierra has been completely upgraded for Wilderness Radio–including a painted and silk-screened enclosure and improved performance on both transmit and receive. Uses plug-in band modules for 80, 40, 30, 20, 17 and 15 meters.  1.5 to 3 watts depending on band.  LCD display.  Starts at $245 + S&H with 1 band module.
  • Ham Can Transceiver.  A crystal-controlled CW transceiver, delivering 1/2 to 1 watts.  Easy thru-hole kit.  Crystal for 7122 included.  $30 includes shipping.
  • NS-40 Transmitter.  Ideal first kit.  There are only 14 electronic components, and NO TOROIDS or COILS of any kind to wind – NONE! All inductors are incorporated directly on the PC board as etched spirals.  5 watts at 13.6 volts.  $30 includes shipping.
  • SS-40 High Performance 40M Receiver.  The SS-40 high performance receiver is the latest design effort from Jim Kortge, K8IQY. SS stands for “Stable and Sensitive”. It exhibits the signature IQY extremely quiet amplifier chain. Disconnect the antenna and the receiver’s noise floor is almost undetectable. A matched crystal IF filter provides a steep sided 500 cycle bandpass and outstanding opposite sideband rejection. Covering the 40M QRP “watering holes”, a Super VXO provides 25-30 kHZ of smooth stable tuning, and no perceptible drift even from a cold start.. While easy to build, this is not a trivial kit. There are 150 parts, and when completed the resulting high quality receiver is a pleasure to use.  $60 + S&H
  • Several inexpensive kits for the radio hobbyist, mostly supplied as a “bag of parts” with a schematic.
  • A nice collection of kits including keys, keyers, and clocks.
-Dan’s Small Parts and Kits.  http://www.danssmallpartsandkits.net/  Mostly parts here of interest to the radio hobbyist but there are some kits about ⅔ of the way down the page.  This seems like the place to get parts for some of these QRP kits above, like crystal-socket pins, and variable capacitors.  Great assortment of stuff!  In additon to the transmitters below there is an amp kit, an RIT, ans S Meter kit, and much more.
  • Little Joe Transmitter Kit.  A small kit with board and parts from the book QRP Classics.  Available for 80, 40, 20, and 10/15.  Does not include crystals.  $19.95 + S&H
  • Cubic Incher Transmitter Kit.  A small kit available for 40 or 80 meters.  Crystals not included.  Currently on closeout for $6.50 + S&H
  • Sienna Transceiver Kit.  This is a high end, full-featured transceiver with many options.  The Sienna can be a full-control stand-alone rig, or a computer-controlled-only rig.  Available in 10 and 100 watt version.  Kits start at $2098 + S&H for the computer-only 10 watt model.
  • HT-7 7Meter AM Walkie Talkie.  The HT-7 is a simple AM handie-talkie that operates on the 40M AM calling frequency.  $149.99 + S&H
-Fox Delta.  http://products.foxdelta.com/  A great collection of ham radio kits.  Includes computer interfaces, APRS kits, and more.

-Oak Hills Researchhttp://www.ohr.com/
  • OHR 100A single band CW transceiver kit.  Offered in 80, 40, 30, 20, and 15 Meter versions.  Each can be aligned to cover 70-80Khz.  5 Watt output.  $149.95 + S&H
-QRPme.  http://www.qrpme.com/  Several kits and accessories here.  They also have an intriguing kit of the month club”  delivering kits to you every month.
  • Micro 80D.  Small tunable 80 meter CW transceiver kit.  $35 + S&H
  • Lil Squall Transceiver.  A version of the Pixie Transceiver.  A tinkerers delight. It fits in a small tuna can. Includes a socket for the FINAL transistor for easy experimenting with output power. Likewise, the feedback caps in the oscillator circuit also have sockets making it easy to experiment with new bands. The crystal also has a socket for easily moving the operating frequency about a band. Comes will ALL the parts necessary to complete the transceiver and a 7122 crystal for operating the Lil’ Squall ][ in an area where other minimalist rigs hang out, AND the ‘officially unofficial’ TUNA NET frequency for tuna can gatherings.  $35 + S&H
  • Super Tuna II+.  A version of the Sudden Transmitter from the GQRP Club. Transmitter section is comprised of an oscillator, buffer and final driver transistor. Produces 2 watts at 12.6 volts. Frequency dependent components are mounted on an easily changed band module. The basic kit comes with a band module for 40 meter operation.  $40 + S&H
  • Tuna Tin 2 30th Anniversary Isuue.  A re-issue of the original TT2 transmitter.  Parts are laid out on the board in the exact same way the schematic is drawn.  Simple, and easy to build.  Comes with crystal for 7.030.  $25 + S&H
  • EZ Build Two-Tinned-Tuna Transmitter.  EZ build version with no toroids to wind.  Several socketed parts for experimenting and comes with 2 crystals for 40 meters.  $30 + S&H
  • Sudden Storm Receiver Kit.  Great companion to any of the tuna can transmitters.  Comes with components for 40 meters but can be operated on 80, 30, and 20 using the upgrade kit.  $35 + S&H
  • Reggie II Transceiver Kit.  A lesson in minimalist design.  The Reggie uses the Limerick construction technique.  Output is about 100mW.  $40 + S&H
-Xtal Set Society / Midnight Science.  http://www.midnightscience.com/kits.html  these folks have an nice assortment of crystal and basic am and sw kits, but also have a few kits for hams, like a dummy load and attentuators.
-Radio-Kits.com.uk.  http://www.radio-kits.co.uk/  These folks sell a couple of radio kits (listed below), and a few neat accessories including a CW kit that will work with many SSB-only radios. All prices in British Pounds.
  • MKARS80 SSB Transceiver.  This kit is based on the same design that is used in the BITX20 from Hendricks, but modified for 80 meter use. Main changes from Ashhar’s original design are the inclusion of a frequency counter and a Huff and Puff frequency stabilizer.  Covers from 3.5 to 3.8 Mhz with about 5 Watts output.  This kit is a bargain!  Ranging from a basic no-case kit for £55.00 shipped to the USA, to full kit with connectors, knobs, and an undrilled case for £68.50
  • Hunter SDR Receiver / Panadapter.  This looks like an interesting and economical SDR kit, that can also be controlled by an existing rig for use as a panadapter. £87.00 shipped to the USA
-Radi0shop (eBay store)http://stores.ebay.com/radi0shop  This eBay store is selling a couple versions of the Pixie II transceiver.  They currently have the 80 meter version in stock, and claim to also supply the 40 meter one.  Looks like a very simple build.  $39.00 free shipping.
Zao.jp.  http://zao.jp/radio/order/  Zao has one kit currently available.  He is also the source for the pre-built Soft66 SDR radios (currently selling new version LC4) which is one of the lowest-priced pre-built SDR receivers on the market.  Getting it running is a challenge I hear, but performs well for the money once you do.
  • Soft66Lite.  Small monoband SDR that can be built for different ranges depending on the bandpass components installed.  Easily switchable by plugging in homemade bp modules setup on IC sockets.  $18 shipped to USA
Amateur Radio Kits.inhttp://cqbitx.blogspot.com/
  • BITX Kits.  I won’t list the kits individually because the website is a bit confusing.  They seem to have several different options from a basic kit with just the board and specialty components only for $18 to a deluxe complete kit with digital readout for $85
  • AVALA SDR board only.  There are a few sites supporting this SDR.  Not sure if I’m ready to tackle something like this, but it does look interesting.  Board only:  $10
-HSC (Halted Specialties Company).   http://www.halted.com/  HSC is a great source for components, but they also sell a Pixie II Kit w/o crystals.
  • Pixie II Kit.  This includes the components for 80 and 40 meter versions of the famous Pixie II kit.  It does not come with crystals, but HSC has them available individually or in a 6-pack.  $9.95 + S&H

Hans Summers dot com. http://www.hanssummers.com/qrsskitmm.html. Hans sells the Ultimate QRSS kit.  The website lists many other projects and experiments.

  • Ultimate QRSS kit.  The ultimate QRSS Transmitter Kit is produced by Steve G0XAR and Hans G0UPL in 30, 40 and 80m versions.  Supports many different modes: QRSS, FSK/CW, DFCW, WSPR, Hellshreiber, CW, and more.  The kit contains the PCB, LCD, programmed microcontroller and all board-mounted components.  15.39 GBP + S&H

 

A VERY SMART charger

Charger ready for testing
I have built  A&A Engineering's 1 amp Smart Battery QRP charger mainly for my Elecraft K2's internal battery. This very much is a smart charger and here are a FEW reasons why.....

1. The charger can be connected to the battery indefinitely and no harm will come to the battery. Once the battery is fully charged the Smart charger will remain in maintenance mode delivering a float charge. Therefore the battery cannot be over charged.

2. The charger can stay hooked up to the battery while operating the radio if you so choose to do so. The charger will enter the bulk mode to help with the load of the radio operating.

3. When the charger is connected it automatically determines the type of charge the battery needs.





Close to done but no heat shrink on LED
 The charger can either be ordered fully assembled and tested or as a kit.....yours truly held true and strong the the QRP spirit and chose the kit. The kit did arrive very fast and all parts were checked and accounted for. If you are a first time builder of  kits this may not be the one for you as the instructions are vague at times. I did get myself into problems after  realizing I had missed part of the assembly and had to go back to add parts and two jumpers. The kit does not give you the "standard" step by step instructions regarding assembly. It's more or less tells you too "install the components according the the pictorial diagram".  There are even little side notes here and there one in particular relating to jumper installation that I totally missed. I did get the charger all together and it was time to check the unit out. So I plugged the charger in, turned it on and ........no 12 volts DC from the leads on the charger!!!!
Top view with no jumpers or D1 ops

Fried resistor
 It was time to check the board to see if parts were installed according to plans and if all solder joints were good and soldered. All seemed to be good so it was off to the internet to see if anyone had the same troubles. It was on the internet I found a test procedure for the kit version of the  charger from A&A Engineering. For some reason beyond me I am not sure why this was not included in the kit!!! Anyway.....one of the things what was emphasized was if the charger is not hooked up to a load you will NOT get any output. Well that solved the problem of no output and things now seemed to be "normal" There was a test procedure in the text that
Decided to use Anderson conn's
allowed you to see if parts of the charger were working as they should. It involved removing the IC and shorting legs of the IC 16 pin socket to certain areas of the circuit board. When this was done certain voltage reading should be observed or LED's should turn on. Here is my BIG problem with this type of testing......when you short things out things can go WRONG and they DID!!! I guess I was not paying close attention and I shorted the wrong pin on the IC to ground and I FRIED a resistor on the board. When you short out to test I call this a destructive way of testing I much more prefer using a meter to look for certain voltages. If  you either don't get the right voltage or a down right outrageous voltage you understand
either:
1. You are in measuring in the wrong place.
2. You have made a mistake in the assembly.
In either case nothing has been toasted
Some heat shrink fun
In the end all checked out ok with the Smart charger and it working great to charge my Elecraft K2.  Over all this is a great unit even with the hiccups that I had. Some of the things that are not clear in the instructions are as follows
1. The heat shrink tubing is very clearly stated to go on the transistor but it also should go on the leads of the LED's...that was not so clear and I have redo the LED's.
2. Make sure you add the jumper J1 to J2 in my case it is mentioned but off to the side of the instructions
3. There is no diode to be installed in D3 position, instructions just say install parts and there are is D1, D2 and D3. Just install the diodes (both are the same diode) one in D1 the other D2.
D1 needs to have the diode not D3

4. If  you ordered the QRP version of the charger as I did you will get a separate kit that allows the charger to switch between two charging currents. Read those instructions and install the resistors they tell you too or you will end up removing resistors if you follow the main instructions then move to the add on kit instructions as I did.
5. When done remember the output leads will SHOW NO VOLTAGE UNLESS A LOAD IS APPLIED.
6. The document required to test the unit can be found at the link above under "test procedure". BUT when  you do it be very careful!!!

Weekend happenings……..

During the NAQP CW contest
In Canada Monday is a civic holiday.....translation...LONG WEEKEND!!! The weather has been a mixed bag of sun, heat and thunderstorms with heavy rain storms. On Friday a package arrived for me from A&A Engineering. My Elecraft K2 is outfitted with the the internal rechargeable battery. A&A Engineering offers a great charger called a smart charger it's combo 1amp swithchable to .05amp charger. Of coarse I ordered it as a kit and I am looking forward to building it in the near future. So there will be more on the charger when the build happens this thing is great and can really extend the life of your rechargeable batteries.




On Saturday I took part in the NAQP CW contest. It was this day and mostly early evening and evening that the thunder and lightening storms came my way. This limited my on air time in the contest.  I entered as QRP at 5 watts and was going to lower the power into the mW range but the conditions would not allow it. I was having a hard enough time making contacts with 5 watts.
NAQP CW results
Band                    QSO                    Points                     Sec
7                               4                          4                         4
14                            34                        34                       23
21                            16                        16                         7

Totals                      54                         54                       34              
First time it has been blank
 The total points for the contest were 1,890 not a very high score at all but I was only in the contest for about 2.5 hours do to a late start, BBQ for dinner and the lightening  storms. The highlight to the contest was making contact with two Cuban station CO2JD and CO2MS who were taking part. 
 Another event was I did not take time to copy down call signs and exchange info on a pad of paper it was direct keyboard copy and type the info into the logging program. I have been practicing for months using PC contest practice software to get the keyboard and speed down. I was using the decoder on the K3 when the code speed was CRAZY.....but over all it was a success.        

 I decided to take the plunge and purchase the Elecraft KX3 my previous post talks about selling off gear for funds BUT the great news is all but two (very minor) items have been sold. I was able this afternoon to call Elecraft and place my order for the KX3. Along the radio the optioned I ordered were the KXFL3 dual-Passband Roofing Filter, KXAT3 Internal, 20-W Automatic Antenna Tuner, KXPD3 Precision Iambic Keyer Paddle and the KXBC3 Internal NiMH Charger with Real-Time Clock. The wait time for this rig is anywhere from 60 to 90 days. 
 So that is how the weekend more or less went here at VE3WDM!!

                      

New WSPR / QRSS beacon kit

Hans Summers (G0UPL) and Steve Farthing (G0XAR) have recently begun selling a new kit for a QRPp (150mW) beacon that can generate Hellschreiber, various QRSS modes and best of all WSPR. Unlike the ones now sitting unused in a drawer in G4ILO’s shack which have my details programmed in, the Ultimate QRSS Transmitter Kit has a user interface with an LCD panel that allows you to input your own callsign, locator and power output. This means it has resale value – when you get bored you can sell it on and the new owner can program it with his own details.

At the moment, kits are only available for the 30m, 40m and 80m bands, though they can also generate an audio signal that can be used to drive an SSB transmitter.

I asked Hans if they were going to offer a version for 20m, which has become one of the most popular WSPR bands. His reply was that the kits will actually work fine on any frequency between 1MHz and 20MHz, they just require a different crystal and different components in the low pass filter.

A 20m beacon for WSPR would need a 14.097MHz crystal. I searched my junkbox and couldn’t find one. Nor could I find a source for one and having one specially made would be expensive. Perhaps if there is enough demand for a 20m version it will be worth Hans and Steve’s while to have a batch made which will be cheaper.

Hendricks 41dB attenuator built and added to the mix

Hendricks attenuator in service
It's Friday and the IARU contest is tomorrow, I had been checking out the propagation throughout the week and things seem to be calming down. Well until yesterday afternoon and the sun released an X1.4 solar flare and if that was not enough a CME as well..... Oh did I mention the CME is headed in our direction as well. So far the solar-terrestrial data seems to be ok. What's not to bad about a proportional hiccup is that it affects all of us, not saying that is a good thing but in the contest  the playing field stays level. This past week my Hendricks 41dB attenuator came in. The assembly was straight forward and was done in no time it
Final testing
tested out ok and I was ready to start using it. The attenuator has to go in series with my antenna  I placed it in series with my antenna B port on the K3. Both feeds from the K3 (antenna A port and B port) go to a LDG DTS-4 switch. Here I am able to place the dipole antenna in series with either antenna Port A or B. I did this as I can set up the K3 to have different settings (power output, filter selections, ATU on or off... etc) for each antenna port. So I select either antenna A or B on the K3 and then on the DTS-4 I select either attenuator in or out.

Now when I want to use the attenuator it's a matter of selecting antenna B on the K3 and Ant B selected on the DTS-4 and I am ready to go with all the setting on the K3 done.
My goals for the IARU conest
  1. Have fun and enjoy!!
  2. Look for DXCC's I do not have so I can add to my  ARRL Diamond  count.
  3. See if I can beat my miles per watt record of 45,868 miles.
  4. Have fun and enjoy!!
Some of the extra parts
Back to the Hendricks attenuator for a moment..........the kit did come with some extra resistors and switch also the hookup wire was missing.  I also noticed that the color code for one of the resistors had a misprint in the manual. I emailed all this information to Hendricks last week and up to this point I have heard nothing. Also I did have what I thought to be a problem I emailed Hendricks about it. Their reply was "I don't know" and that was it!! Well I figured out the problem on my own but this being my first kit from Hendricks I was not impressed. Maybe this is just a one off many of you out there have had kits from this company what has been your experience?





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