Posts Tagged ‘engineering’

Do you see what I see?

222_start

  1. Crystal oscillator for 98.5 MHz.  Check.
  2. TUF-1 and TUF-3 mixers.  Check.
  3. SMT protoboard.  Check.
  4. MMIC amplifiers.  Check.
  5. Larcan TV exciter amp.  Check.

Do you see what I see?  Yes, a 222-MHz transverter is on the horizon.

W3APL/B 903-MHz beacon

Late last Summer, it came to my attention that the 903-MHz W3APL beacon had gone off-line.  The failure was intermittent and seemed to resolve itself after power was reset.  Several efforts to troubleshoot it were undertaken by myself and others, including running it at high duty into a dummy load over a period of days.  I was unable to get the problem to manifest itself on my bench.

A synthesized source (Analog Devices demo board) was offered by a friend of the Club, however it did not produce the desired output (or any output at all).  It’s not clear whether this was the fault of the synthesizer or the user (me).  The notional plan was to replace the beacon, which consists of a 75-MHz crystal oscillator followed by 12x of multiplication and a small RF power module, with the synthesizer and a new RF power module.  The project languished, as they often do in my hands.  But, two weeks ago I picked up the task again and made some real headway.

Really, the failure had to be one of a couple of things:  1.  Intermittent connection exacerbated by thermal cycling.  2. Oscillator “unlock” due to component aging and thermal cycling. I reasoned that as long as we could eliminate #1, the multiplier chain and amplifier should be fine.  The behavior seemed to point toward #2 or perhaps a combination of #1 and #2.  I came across a forlorn Programmed Test Sources PTS-040 that I had rescued from another group’s surplus heap to put in my lab.  I hadn’t used it in the two years that it was in my possession, so it seemed logical to provide it to the Club on a long-term loan.  The problem was that it didn’t go up to 75-MHz.  So, I cooked up a little multiplier chain.  My “good” HP spectrum analyzer is on-loan to a paying program so I had to make do with the FFT function on the fastest Tektronix portable scope I had in the lab.

My initial effort at the multiplier chain was to build a 2N3904 amplifier that swung way into saturation producing a signal rich in harmonics.  I went straight away for the 903-MHz signal but I couldn’t get a good enough lumped-element filter to eliminate the adjacent harmonics.  So, I tried for the 75-MHz injection.  This demanded a buffer amplifier so I lazily reached for the MMIC drawer in and retrieved one of the plentiful MAR-8s.  Plenty of gain…and, as I would find out in a moment…conditionally stable!  To exercise the eloquent euphemism of Ben, N3UM, the MMIC “burst into song” at about 63 MHz.

Back to the drawing board.  I knew that I had something that would work, so I redesigned the deadbug layout on an SMD protoboard (the kind with all the pads in a grid).  I replaced the discrete 2N3904 and MAR-8 MMIC amps with SGA-4586Z MMICs (which are a little too nice for this service, but I have a ton of them).  Viola!

w3apl_b_903

It’s the little board on the far wall of the diecast box with the SMA connector on the left and two toroids.  37-MHz RF comes in from the PTS-040 through the BNC jack in the wall.  It’s multiplied up to 75 MHz on the new board and piped down to the remaining 12x multiplication and amplification stages before going to the little brick PA in the lower left (not visible).

So far, it sounds good.  I was able to monitor it with my W1GHZ transverter strapped to the IC-290A in my car and using a WA5VJB cheap Yagi tossed in the back seat.  I lost the signal about 5 miles away with that setup, which is really pretty decent all things considered at that frequency, etc, etc.  Nominally, the frequency should be 903.054 MHz.  I found it at about 903.048 MHz on the lash-up.  Brian, ND3F (aka N3IQ/R) reported that he found it at 903.046 MHz with KA3EJJ’s setup.  If you’re in the vicinity of FM19ne and are setup on 902/903, we’d appreciate a report.  The big thing is the long-term stability.  So, we’ll continue to monitor it.

Now…to get back to that 930 on my bench…

More Hexbeam

hex-gym

“What have you done to my play set?”  This gym made a convenient place to string wires, etc.  Two poles in the photo form part of the EWE RX antenna here at K8GU that was hastily erected before the NA Sprint CW.  One of the poles is ty-wrapped to the play set.  Doing my best to keep it klassy and impress the neighbors.

hex-up

And, we’re up in the air!  The M2 9M2SSB is a little bit out of alignment due to the hex getting tangled in one of the antennas that it was due to replace.  I have already realigned that.  So far, the antenna seems to have useful front-to-back.  Gain is hard to tell since I took down all of the antennas it was to replace.  But, it does seem to work.  I’m suffering from high SWR (above 3) on both 21 and 50 MHz.  G3TXQ warns of interaction between 18 MHz and 50 MHz.  Do not yet know the cause, but I’m looking into it.

Although the antenna is relatively easy to handle, I don’t plan to make a habit of taking it down for work.  Speaking of taking down, the 40m dipole whose center insulator is just visible behind the reflector of the 2-meter beam will be replaced by an as-of-yet-secret antenna.

Hexbeam Photos

  

Construction project:  G3TXQ hex beam built from scratch.  K4KIO directions with K8GU modifications (and reverse-engineered square coaxial center post).  Details to follow once I determine it works to my satisfaction.

The Elecraft Effect

Heard this on the radio the other day on my way to work.  Does it explain, at least in part, the popularity of Elecraft products?

In other news, the blog has been silent for a while, but that doesn’t mean things haven’t been happening.  I have a couple of challenging projects that have been taking up the usual blogging time.  Stay tuned!

LHS Episode #085: David Rowe on Codec2

Please join us for a special episode of Linux in the Ham Shack. In Episode #085, the hosts interview a vibrant and brilliant engineer from Adelaide, South Australia, named David Rowe. He is the mastermind behind the codec2 open voice codec among several other worthy and equally brilliant open source projects. He dabbles in VoIP, hardware, Open Source advocacy, engineering, voice compression, amateur radio and other endeavors far too numerous to name. David Rowe is definitely one of the more special people occupying our planet and our interview with him is nothing short of amazing. Please tune in and have your mind blown. We look forward to the overspray.

73 de The LHS Guys

The unfortunate & epic saga of the perfect military radio

The long awaited but ultimately unwanted GMR radio

As my day job starts to include more long term projects & project management I was particularly intrigued by an article in arstechnica.com. The article is, “How to blow $6 billion on a tech project“, although the title may be more inflammatory than technically accurate.

The article covers the 15 year development of an advanced & unified military radio communications system that suffered from multiple issues including scope-creep & a rapidly changing underlying technology.

If you are involved with a group that is working to develop a product or service you’ll really get something from this article. If you interested in radio systems, military or otherwise, you’ll find this interesting as well.

Its hard to image the frustration people suffer when contributing to a project that is mismanaged unless you have been there yourself. I hate to think of the wasted effort that resulted when people found out How to blow $6 billion on a tech project


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