Jeep Wrangler Radio Install

We recently sold the old white Jeep and bought a 2012 Wrangler (JK). After quite a bit of researching and experimenting with antenna mounting options, I finally got the ham gear installed in it. My objective is to get 2 Meter and 70 cm FM capability into the vehicle, using the Yaesu FT-7800 that I pulled out of the old Jeep. The big question was what to do about the antenna. The fiberglass hardtop does not make for a good antenna ground plane. Even if it did, during the summer months, we’ll sometimes take the top off to enjoy the open air ride.

The 2012 Jeep Wrangler Sport — Can you spot the antenna?

Initially, I planned to use the Arizona Rocky Road NMO antenna mount with a Diamond dualband antenna that is a 1/2 wave on 2 Meters. The 1/2 wave does not need a ground plane, so the performance is usually better with irregular mounting structures. However, I found that this antenna combination did not clear my garage door. I don’t like to have to remove or tilt a vehicle antenna to get in/out of the garage — my experience is that it usually just gets left in the “down” position. I tried a shorter 19-inch dualband whip antenna but its performance was dismal due to these factors: lack of a ground plane, being blocked by the vehicle body and poor grounding on the spare tire carrier. By the way, the grounding issue on the tire carrier (and many other technical topics) are discussed in these online forums: WranglerForum, JK-Forum. I think the Arizona Rocky Road mount would have been my preferred way to go (with the longer Diamond antenna), except for the garage issue. One problem I ran into with that mount is that the standard NMO mounts I have (the basic mounts with the cable attached) did not handle the thick steel of the mount. I had to purchase special NMO mounts made to handle thicker metal (see TheAntennaFarm.com).

The antenna mounting bracket near the hood, driver’s side.

I abandoned the Arizona Rocky Road approach and decided to use a simple NMO mounting bracket (Laird SBTB3400) on the driver’s side hood.  Like all Wrangler antenna installations, this is a compromise. It is lower on the vehicle than I would like but it does not block the driver’s view. Other people have used a variety of “trunk lip” mounts to accomplish the same thing but be sure to check out the driver’s view before installing. Installing the mount was easy, just three holes drilled and three sheet metal screws.

The next question was where to install the radio. I took advantage of the FT-7800′s detachable control head, mounting it on the dash, while placing the radio under the driver’s seat. I attached the radio’s mounting bracket to the floor of the Jeep with two heavy sheet metal screws. This keeps the radio up off the floor in case water gets into the Jeep. However, it only provides about 1 inch of water clearance, so you hard core Jeepers that are used to flooding the interior of the vehicle during stream crossings may find this inadequate.

The radio body was installed under the driver’s seat

I have to admit that I ran into a significant problem at this point. There was not enough clearance around the radio mounting bracket to get all four of the screws installed that attach the radio to the bracket. In the end, I unbolted the drivers seat and tilted it back, which gave me room to insert and tighten the screws. More careful positioning of the radio mount might have saved me from this hassle.

It is always a bit of an adventure to find a way to route the power cable from the engine compartment to the vehicle interior. Fortunately, Jeep has made this very easy, but it is not obvious just by looking around. Fortunately, the folks on the various online forums have scoped this out and provided good advice.

I popped off the small side panel of the dash on the driver’s side, to expose a hole filled with foam (see photos).

The plastic panel on the driver’s side of the dash pops open to reveal a routing hole filled with foam

A stiff wire or coat hanger can be poked into this hole and the foam easily gives way.

A coat hanger is shown poking through the routing hole

And the coat hanger comes out the other side, right next to the antenna mount.

Coat hanger pokes through near the antenna mount

I routed the power cable and the antenna cable through this hole. I connected the power cable directly to the battery, which is the recommended approach to avoid alternator whine and other problems. I understand there is a similar routing hole on the passenger side but I did not verify that.

The last thing to figure out was where to mount the control head. Although it is a tight fit, I mounted it in front of the gear shift. (I have the 6-speed manual transmission…the automatic transmission gives you more room here.) The control head is very light, so I used stick-on Velcro (about an inch wide and four inches long) to attach it to the dash. This seems to work OK but I will admit that the attachment is just a bit wobbly…fine for turning volume and VFO knobs but the not so good for pushing buttons. Also, I’ll have to see if it shakes lose on bumpy 4WD trails.  If so, I’ll fabricate a small bracket to provide better attachment.

FT-7800 Control Head and Mike Mounted to the Dash

In the process of exploring, I did take the dash apart to figure out what my options were. In retrospect, it was probably unnecessary due to where I eventually mounted the radio and control head. I found this youtube video to be very helpful in dismantling the dash.

Initial checkout shows that the radio installation is working fine. I was pleasantly surprised that the antenna SWR was quite good (<1.5) over the bands of interest. I will use the short 19-inch whip most of the time but I can swap out other NMO mount antennas (including the Diamond dualband antenna I mentioned earlier.)

I appreciate all of the info out on the interwebz concerning JK radio installs and I am passing along what I learned to assist other folks with their Jeep installations.

- 73, Bob K0NR

Update 20 June 2012:

It turns out that the Velcro (hook-and-loop fastener) approach did not work. The Velcro attachment itself was pretty reliable but the stick-on adhesive failed after a few weeks. I used a couple of L-shaped brackets to attach the control head to the dash and it seems to be working fine. I have used Velcro successfully in past installations but in situations where the control head was positioned on top of the center console so the main purpose of the Velcro was to prevent horizontal movement. In other words, the Velcro did not have to support the entire weight of the control head, just keep it from moving around.

Bob Witte, KØNR, is a regular contributor to AmateurRadio.com and writes from Colorado, USA. Contact him at [email protected].

3 Responses to “Jeep Wrangler Radio Install”

  • ve3wdm Mike:

    Good afternoon Bob, very nice attention to detail and great pic’s as well. I must say the rigs now with the removable heads sure does help with the install in cars.
    Mike

  • W2LJ:

    Bob,

    Thaks for the post. Good looking Wrangler, good luck with it. I had a ’95 Wrangler and had no problems with an install back then, I have a 2011 Patriot and am still trying to figure out how to get the power cable out to the engine compartment.

    Larry W2LJ

  • Chad KJ4VYI:

    Larry

    if it is an automatic — look on the firewall there will be a cutout in the foam there the cable would be for the clutch pedal– pull that foam out and look to see if there is a dimple in the firewall you can usually drill that out ( be careful and not drill into the break booster or wires ) or there usually a large rubber grommet that you can poke wires through you will need to slice it just a little and then poke the wires through!!

    if you don’t feel like doing it take it to a reputable car audio and electronics store and have them install it

    hope this helps!!

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