Author Archive
Do you need the newest test equipment?
Tektronix 475 - The Beats Keep Coming
How to test?
The scope's fastest native setting is 10 ns/div (labeled as .01µs)
I'd venture to say they don't make'em like they used to
Conclusions
The Last of the Hybrids – Kenwood TS-830s
Hybrid Goodness
The Golden Age of the Hybrid: Best of Both Worlds?
Why the 6146?
![]() |
| Image of Finals from another site |
Do old electrolytic capacitors always need replacement?
1. The "Capacitor Plague" of the 90s
2. Physical Size and Heat Dissipation
3. Operating Margins
The "Don't Be Reckless" Disclaimer
Original HV caps
![]() |
| See the solder splash and arc-over on the lead to the left 500v cap? |
Replaced
![]() |
| Replaced with modern caps |
Finally on the air after a rookie mistake
I freaked out! No bias means the tubes run wide open and turn into oven elements.
Operation
The "Tune-Up" Dance
If you’re coming from the world of modern "no-tune" solid-state rigs, the front panel of a vintage hybrid will have some controls with unfamiliar names like DRIVE, LOAD, PLATE, CARRIER, etc. Before you throw your callsign out there, you have to perform the "Tune, Dip, and Load" ritual.
This isn't just for nostalgia; it’s about matching the high impedance of those vacuum tubes to your 50-ohm antenna system and bringing the tank circuit into resonance. Skip this step, and you aren't just risking "band splatter"—you’re asking those precious 6146B finals to cook themselves to death.
The Warm-Up: Low Power into the Dummy Load
Never tune up "live" on the air if you can help it. I always start by switching over to a dummy load. After a good look at the manual, I set the mode to TUNE, the meter to ALC, and set the CARRIER knob to about a quarter turn.
With the DRIVE knob centered, I flipped the switch to SEND. I peaked the DRIVE and tweaked the CARRIER until the meter stayed happily within the ALC range, then flipped back to REC. This gets our low-level stages talking to the finals without stressing the tubes.
The "Dip": Finding Resonance
Next comes the most satisfying part of hybrid operation: Dipping the Plate.
Set the meter to IP (Plate Current).
Pre-set the PLATE knob to the segment of the band I’m targeting.
Flip to SEND and carefully sweep the PLATE control until the needle "dips" to its lowest point.
This "dip" is the signal that your circuit is in resonance. You want to center the needle right at the bottom of that valley and flip back to REC quickly—tubes don't like sitting in a non-resonant state for more than a few seconds!
Putting "Fire in the Wire"
Now that we’re resonant in low-power mode, it’s time to give those 6146s their legs. I switched the mode from TUNE to CW to get the full HV (High Voltage) on the plates.
Keep an eye on that plate current! You want to stay at or below 265mA. Use the CARRIER knob to keep the drive power in check.
I noticed something interesting during this stage: the LOAD peaked at a different spot in full power than it did in the low-power TUNE mode. This required another quick "re-dip" of the PLATE. Some folks say a shifting peak like that points to a "soft" 12BY7 driver tube, but since I’m seeing a solid 100 Watts out on 40m and 30m, I’m not ready to convict the driver just yet.
It’s quite a process compared to pushing a button on a modern rig, but there’s a soul to this machine that makes every contact feel earned.
On-Air Performance and Operating Impressions
Voice Operations on 40m
I started by making several Phone contacts on the 40-meter band. Audio reports were positive, and the rig stayed stable on frequency. Before getting on the air, I spent some time balancing the gain between the D-104 microphone and the radio’s internal mic gain. To do this, I monitored the meter in ALC mode while watching the RF output on my dummy load to ensure I wasn't over-driving the gain.
CW Operations on 30m
Moving up to 30 meters for some CW, I sent out a single call—primarily to check my frequency on the Reverse Beacon Network (RBN). I was immediately answered by KB6UN. We had a productive 25-minute ragchew discussing antennas, hamfests, and vintage gear. The TS-830S performed admirably throughout the contact.
Operating Oddities
While the TS-830S is feature-rich compared to my Ten-Tec Century/21 or Heathkit HW-101, it has several design quirks that take some adjustment.
CW Offset and Tuning
On a modern transceiver, the VFO display typically indicates your actual transmit frequency. On the TS-830S, the transmit frequency is offset by 800 Hz from the indicated frequency. This may be common in older gear, but without a digital VFO on my other vintage rigs, the offset is much more apparent here.
Zero-Beating Without a Filter
The sidetone on this rig is fixed at 800 Hz. While you can use the RIT to adjust the listening frequency, you must be careful not to do so until you have zero-beat the other station. Unlike my modern rigs, there is no "spot" function or visual indicator for zero-beating.
On my HW-101, the sharp 250 Hz CW filter helps peak the signal when you are on frequency. Since this TS-830S lacks a narrow CW filter, I have to rely on a manual tone-match:
Switch the gain knob to turn off break-in mode.
Hold down the key to hear the internal 800 Hz sidetone.
Match the pitch of the incoming signal to that sidetone.
Interestingly, the RF meter peaks when the station is not at a zero-beat, so the needle cannot be used as a tuning aid. Additionally, since this radio predates built-in keyers, you’ll need an external unit or a mechanical key. The jack is wired for a standard "tip = dit" configuration.
The AF/Sidetone Conflict
My primary complaint involves the sidetone volume. In this design, the sidetone level is tied directly to the AF (audio frequency) gain control. I prefer to operate with the RF gain turned down and the AF gain turned up to manage band noise, but this makes the sidetone deafeningly loud during transmission.
Currently, I have to manually turn the AF gain down before every transmission and back up to listen. I am planning to research a modification to separate the sidetone level from the main volume control to make CW operation more practical.
Filtering and Narrow-Band Operation
This transceiver predates the era of Digital Signal Processing (DSP), relying entirely on analog circuitry and crystal filters. While the TS-830S offered optional crystal filters for CW, this particular unit is only equipped with the standard SSB crystal filter. There is no digital noise reduction or sharp audio peaking for CW signals.
What this rig does provide—which was likely a novel feature at the time—is a Variable Bandwidth Tuning (VBT) control. This allows you to linearly narrow the IF bandwidth down to approximately 500 Hz with a 6 dB slope. It is certainly not "sharp" by modern standards; even with the bandwidth dialed all the way down, I can still hear stations within 2 kHz of my frequency.
To help manage interference, the radio includes:
Adjustable Notch Filter: Useful for knocking down a specific nearby CW carrier.
IF Shift: This allows you to move the passband relative to the signal to further reject adjacent QRM.
While these controls are effective for an analog design, they are a far cry from a modern rig like my Yaesu FT-DX10. On the Yaesu, I can achieve a razor-sharp focus on a single CW signal and essentially make the rest of the band disappear. On the hybrid, you are always operating with a much wider "window" into the RF spectrum.
The things I like
Thermal management and fan noise
One thing I immediately noticed about the TS-830S is how quiet the fan is. Despite the fact that the vacuum tubes generate a significant amount of heat—essentially operating at "oven" levels—the fan is variable speed and remains very quiet even when moving a large volume of air.
I have complained about the fan noise on my FT-DX10 numerous times. Operating the Kenwood reminds me of the design choices Yaesu has made with their modern rigs; simply mounting a standard muffin fan on the back is a far less sophisticated solution compared to the integrated thermal design found in this older equipment.
Sound
The TS-830S is technically a dual-conversion transceiver utilizing two intermediate frequencies: 8.83 MHz and 455 kHz. However, its architecture differs from the traditional "Collins type" designs, like the older TS-520. In the TS-830S, the bandwidth of both IF stages is narrowed simultaneously during VBT operation. Because of this specific implementation, it essentially functions like a single-conversion transceiver with an 8.83 MHz IF.
Despite the lack of modern filtering, the receiver is very pleasant to listen to. In fact, other than the volume control issue I mentioned previously, the sidetone on this rig sounds far better than the raspy, digitized sidetone on my Yaesu FT-DX10.
The audio out of the case is excellent. It has a very good speaker that is well isolated, and can go to high volumes without distorting. The case itself has felt / damping materials where edges mate with other panels, to reduce resonance. It is nicely designed. Speaking of the case itself, it is thick metal. Not car ramp thick, but sturdy, not bendy.
There is a definite appeal to switching off the modern SDR rigs and their "super-filtered" audio. Sometimes it’s worth returning to a simpler design that down-converts RF to the audible range without sending the signal through light-years of digital processing before it reaches your ears.
Little things
Conclusions
The Last of the Hybrids – Kenwood TS-830s
Hybrid Goodness
The Golden Age of the Hybrid: Best of Both Worlds?
Why the 6146?
![]() |
| Image of Finals from another site |
Do old electrolytic capacitors always need replacement?
1. The "Capacitor Plague" of the 90s
2. Physical Size and Heat Dissipation
3. Operating Margins
The "Don't Be Reckless" Disclaimer
Original HV caps
![]() |
| See the solder splash and arc-over on the lead to the left 500v cap? |
Replaced
![]() |
| Replaced with modern caps |
Finally on the air after a rookie mistake
I freaked out! No bias means the tubes run wide open and turn into oven elements.
Operation
The "Tune-Up" Dance
If you’re coming from the world of modern "no-tune" solid-state rigs, the front panel of a vintage hybrid will have some controls with unfamiliar names like DRIVE, LOAD, PLATE, CARRIER, etc. Before you throw your callsign out there, you have to perform the "Tune, Dip, and Load" ritual.
This isn't just for nostalgia; it’s about matching the high impedance of those vacuum tubes to your 50-ohm antenna system and bringing the tank circuit into resonance. Skip this step, and you aren't just risking "band splatter"—you’re asking those precious 6146B finals to cook themselves to death.
The Warm-Up: Low Power into the Dummy Load
Never tune up "live" on the air if you can help it. I always start by switching over to a dummy load. After a good look at the manual, I set the mode to TUNE, the meter to ALC, and set the CARRIER knob to about a quarter turn.
With the DRIVE knob centered, I flipped the switch to SEND. I peaked the DRIVE and tweaked the CARRIER until the meter stayed happily within the ALC range, then flipped back to REC. This gets our low-level stages talking to the finals without stressing the tubes.
The "Dip": Finding Resonance
Next comes the most satisfying part of hybrid operation: Dipping the Plate.
Set the meter to IP (Plate Current).
Pre-set the PLATE knob to the segment of the band I’m targeting.
Flip to SEND and carefully sweep the PLATE control until the needle "dips" to its lowest point.
This "dip" is the signal that your circuit is in resonance. You want to center the needle right at the bottom of that valley and flip back to REC quickly—tubes don't like sitting in a non-resonant state for more than a few seconds!
Putting "Fire in the Wire"
Now that we’re resonant in low-power mode, it’s time to give those 6146s their legs. I switched the mode from TUNE to CW to get the full HV (High Voltage) on the plates.
Keep an eye on that plate current! You want to stay at or below 265mA. Use the CARRIER knob to keep the drive power in check.
I noticed something interesting during this stage: the LOAD peaked at a different spot in full power than it did in the low-power TUNE mode. This required another quick "re-dip" of the PLATE. Some folks say a shifting peak like that points to a "soft" 12BY7 driver tube, but since I’m seeing a solid 100 Watts out on 40m and 30m, I’m not ready to convict the driver just yet.
It’s quite a process compared to pushing a button on a modern rig, but there’s a soul to this machine that makes every contact feel earned.
On-Air Performance and Operating Impressions
Voice Operations on 40m
I started by making several Phone contacts on the 40-meter band. Audio reports were positive, and the rig stayed stable on frequency. Before getting on the air, I spent some time balancing the gain between the D-104 microphone and the radio’s internal mic gain. To do this, I monitored the meter in ALC mode while watching the RF output on my dummy load to ensure I wasn't over-driving the gain.
CW Operations on 30m
Moving up to 30 meters for some CW, I sent out a single call—primarily to check my frequency on the Reverse Beacon Network (RBN). I was immediately answered by KB6UN. We had a productive 25-minute ragchew discussing antennas, hamfests, and vintage gear. The TS-830S performed admirably throughout the contact.
Operating Oddities
While the TS-830S is feature-rich compared to my Ten-Tec Century/21 or Heathkit HW-101, it has several design quirks that take some adjustment.
CW Offset and Tuning
On a modern transceiver, the VFO display typically indicates your actual transmit frequency. On the TS-830S, the transmit frequency is offset by 800 Hz from the indicated frequency. This may be common in older gear, but without a digital VFO on my other vintage rigs, the offset is much more apparent here.
Zero-Beating Without a Filter
The sidetone on this rig is fixed at 800 Hz. While you can use the RIT to adjust the listening frequency, you must be careful not to do so until you have zero-beat the other station. Unlike my modern rigs, there is no "spot" function or visual indicator for zero-beating.
On my HW-101, the sharp 250 Hz CW filter helps peak the signal when you are on frequency. Since this TS-830S lacks a narrow CW filter, I have to rely on a manual tone-match:
Switch the gain knob to turn off break-in mode.
Hold down the key to hear the internal 800 Hz sidetone.
Match the pitch of the incoming signal to that sidetone.
Interestingly, the RF meter peaks when the station is not at a zero-beat, so the needle cannot be used as a tuning aid. Additionally, since this radio predates built-in keyers, you’ll need an external unit or a mechanical key. The jack is wired for a standard "tip = dit" configuration.
The AF/Sidetone Conflict
My primary complaint involves the sidetone volume. In this design, the sidetone level is tied directly to the AF (audio frequency) gain control. I prefer to operate with the RF gain turned down and the AF gain turned up to manage band noise, but this makes the sidetone deafeningly loud during transmission.
Currently, I have to manually turn the AF gain down before every transmission and back up to listen. I am planning to research a modification to separate the sidetone level from the main volume control to make CW operation more practical.
Filtering and Narrow-Band Operation
This transceiver predates the era of Digital Signal Processing (DSP), relying entirely on analog circuitry and crystal filters. While the TS-830S offered optional crystal filters for CW, this particular unit is only equipped with the standard SSB crystal filter. There is no digital noise reduction or sharp audio peaking for CW signals.
What this rig does provide—which was likely a novel feature at the time—is a Variable Bandwidth Tuning (VBT) control. This allows you to linearly narrow the IF bandwidth down to approximately 500 Hz with a 6 dB slope. It is certainly not "sharp" by modern standards; even with the bandwidth dialed all the way down, I can still hear stations within 2 kHz of my frequency.
To help manage interference, the radio includes:
Adjustable Notch Filter: Useful for knocking down a specific nearby CW carrier.
IF Shift: This allows you to move the passband relative to the signal to further reject adjacent QRM.
While these controls are effective for an analog design, they are a far cry from a modern rig like my Yaesu FT-DX10. On the Yaesu, I can achieve a razor-sharp focus on a single CW signal and essentially make the rest of the band disappear. On the hybrid, you are always operating with a much wider "window" into the RF spectrum.
The things I like
Thermal management and fan noise
One thing I immediately noticed about the TS-830S is how quiet the fan is. Despite the fact that the vacuum tubes generate a significant amount of heat—essentially operating at "oven" levels—the fan is variable speed and remains very quiet even when moving a large volume of air.
I have complained about the fan noise on my FT-DX10 numerous times. Operating the Kenwood reminds me of the design choices Yaesu has made with their modern rigs; simply mounting a standard muffin fan on the back is a far less sophisticated solution compared to the integrated thermal design found in this older equipment.
Sound
The TS-830S is technically a dual-conversion transceiver utilizing two intermediate frequencies: 8.83 MHz and 455 kHz. However, its architecture differs from the traditional "Collins type" designs, like the older TS-520. In the TS-830S, the bandwidth of both IF stages is narrowed simultaneously during VBT operation. Because of this specific implementation, it essentially functions like a single-conversion transceiver with an 8.83 MHz IF.
Despite the lack of modern filtering, the receiver is very pleasant to listen to. In fact, other than the volume control issue I mentioned previously, the sidetone on this rig sounds far better than the raspy, digitized sidetone on my Yaesu FT-DX10.
The audio out of the case is excellent. It has a very good speaker that is well isolated, and can go to high volumes without distorting. The case itself has felt / damping materials where edges mate with other panels, to reduce resonance. It is nicely designed. Speaking of the case itself, it is thick metal. Not car ramp thick, but sturdy, not bendy.
There is a definite appeal to switching off the modern SDR rigs and their "super-filtered" audio. Sometimes it’s worth returning to a simpler design that down-converts RF to the audible range without sending the signal through light-years of digital processing before it reaches your ears.
Little things
Conclusions
Sliderule Emulator with Equation Solver
Hemmi/Post 1460 Versalog Slide Rule
A classic slide rule replica implemented in JavaScript. All scales are programmatically drawn from reverse-engineered mathematical equations.
How to Use
- Drag the rule or cursor with your mouse
- Scroll with mouse wheel to zoom in/out
- Right-click on cursor or scale to enter values:
- Numbers:
3.14 - Constants:
pi,e - Degrees:
2:30:26
- Numbers:
- Use the Equation feature to solve mathematical expressions
- Toggle Markings and Display options in the control panel
No RCV Port? No Problem – DXE RTR-1A
The Sweetness of Noise Free Copy
How you can use a receive antenna on a radio without a RCV port but with an outboard SDR?
The receiver needs protection
Switching from SDRUno to HDSDR
Anyway, let's get to the point
The DX-Engineering RTR-1A
The two RX ANT IN ports are in parallel
Connecting the RTR
Connections on the RTR-1A switch
- The main TX antenna goes to the connector helpfully labeled MAIN ANT IN. It's a PL259 to help insure that you are connecting a real antenna there, especially if you are trying to connect things in the blind (not advisable).
- The Receive Only antenna goes to either of the RX ANT IN ports. One is a female F-Type connector commonly used for TV / cable coax. That is the one I am using with the coax coming in from the LoG antenna. Additionally I have a quick disconnect F-Type on the end of the coax so I can pull it free when I'm not at the station.
- I run a cable from the MAIN ANT OUT port to my SDR, in-line with a passive diode based front-end protector. The switch is supposed to offer protection for the SDR on disconnect, but I'm paranoid. That ends up being a RCA male to male phono cable to the front-end protector, which outputs to a male to BNC female adapter, which connects to a male BNC to male sma cable to the SDR (whew!)
- The next port connects the switch to your transceiver and is helpfully labeled RADIO. Connect the ANT port on your transceiver to this connector using a male to male PL259. Since it is also PL259 that helps you avoid connecting non-radiating bits to radiating bits.
- The last connection is labeled TRANSMIT GROUND. This connection is what tells the switch to switch from RX ant to TX antenna. It uses a RCA plug style connector to ground the center pin to shield when the radio goes into transmit. It can ONLY work with a connector that goes to ground, no positive voltage keying. My Ten-Tec Eagle had a TX GND RCA female connector built right into the back of the radio but as I mentioned above you will need to take the appropriate wires from the SCU-28 port on the Yaesu FT-DX10 (pin 2 to ground) for which I built a break out box from the SCU-28 with the appropriate connectors.
- Lastly the switch needs 12v DC power to operate. You could take that from the radio's SCU-28 cable or from an external supply assuming you have a common DC ground. If the switch is not powered it defaults connecting the MAIN ANT IN port to the RADIO port and grounds the RX ANT IN and MAIN ANT OUT ports, thus saving your SDR. If the switch is unpowered nothing goes out the MAIN ANT OUT port so my SDR sees nothing.
All this so that we can participate in a hobby that communicates wirelessly
![]() |
| Connections |
In operation
![]() |
| Noise free reception |
Licensed Amateurs by State
How Extra is Your State?
Show me the data
But in this bold new age of "I don't need to know nothin because I have an AI assistant"
SELECTe.state,-- Total count of all active licenses in the stateCOUNT(*) AS total_licenses,-- Count of Extra Class specificallySUM(CASE WHEN a.class = 'E' THEN 1 ELSE 0 END) AS extra_class_count,-- Percentage of the state's total that is Extra ClassROUND(SUM(CASE WHEN a.class = 'E' THEN 1 ELSE 0 END) * 100.0 / COUNT(*), 2) AS state_extra_percentage,-- Distribution of other classes (optional context)SUM(CASE WHEN a.class = 'G' THEN 1 ELSE 0 END) AS general_count,SUM(CASE WHEN a.class = 'T' THEN 1 ELSE 0 END) AS technician_countFROM fcc_amateur.am AS aJOIN fcc_amateur.en AS e ON a.fccid = e.fccidINNER JOIN (-- Get the single highest fccid (most recent) for every callsignSELECT MAX(fccid) AS latest_fccidFROM fcc_amateur.hdWHERE status = 'A'GROUP BY callsign) AS latest ON a.fccid = latest.latest_fccidWHERE e.state IS NOT NULL AND e.state != ''GROUP BY e.stateORDER BY extra_class_count DESC;
Results
Conclusion
Play around with the table and let me know in a comment if you find anything surprising or interesting.
AI Analysis of Logs for Antenna Directionality
Where is this dang thing pointing?
I have made a lot of contacts when portable but I paper log those and they rarely make it back into my electronic logs, so nearly all of these logs are from my station operation and 95% of those have been on the 80m OCF.
Gemini provided me with this evaluation
- 80m: Broad "figure-8" pattern with maximum radiation broadside to the wire at 55° (NE) and 235° (SW).
- 40m: A "four-leaf clover" pattern. Your strongest performance is at 45° and 315°, perfectly hitting Europe and the US Midwest.
- 20m: Four sharp lobes that pull closer to the wire axis. Your log shows high-gain "spikes" at 35° (Europe) and 330° (West Coast).
- 10m: Eight or more very narrow lobes. Your 10m contacts are extremely directional, primarily clustering at 50° and 130°.
- 80m, Broad Figure-8, Strongly Biased NE/SW: Contacts cluster at 55° and 235°. Coverage is broad but noticeably stronger toward the Northeast US/Canada. High: Matches the broadside radiation of a dipole.
- 40m, 4-Leaf Clover, 4 Strong Peaks: Contacts are highly concentrated at 45°, 135°, 225°, and 315°. You are successfully hitting Europe and the US West Coast via these distinct lobes. Very High: Confirms the 2nd harmonic pattern.
- 30m, Distorted 6-Lobe, NW Dominant: You have a massive cluster toward the Northwest (330°). This band is notoriously asymmetrical on an OCF antenna, and your log shows you've "found" the dominant lobe. Moderate: The theoretical pattern is messy; your data simplifies it.
- 20m, 4 Long, Sharp Lobes, Sharp Spikes: Contacts are extremely localized at 35° (Northern Europe) and 330° (Washington/Oregon). This matches the narrowing of lobes as frequency increases. High: Matches the "tilting" of lobes toward the wire axis.
- 17m, 6 Very Sharp Lobes , Strategic Clusters: Contacts cluster at 13° (New York/New England) and 225° (Mexico). The narrowness of these clusters indicates you are operating within high-gain "fingers" of radiation. High: Confirms the 5th harmonic pattern.
- 10m, 8+ Needle-Thin Lobes, Pinpoint DX: You have specific, isolated successes at 50° and 130°. Many other directions show "nulls" where no contacts were made. Moderate: High-QSB (fading) makes this band less predictable.
Conclusions
I did look at some tools for evaluating directionality based on logs such as https://qsomap.org but the ones I found are visual and require manually evaluating the graphics. There are likely other tools that would do what the AI is doing but I'm not aware of them yet. Please leave a comment if there are log analysis tools that you use for this purpose.










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